Aurabinda Swain
School of Mechanical Sciences, IIT Bhubaneswar, 752050, India
Jegatheesan M
School of Mechanical Sciences, IIT Bhubaneswar, Bhubaneswar-752050, India
Soumen Kole
School of Mechanical Sciences, IIT Bhubaneswar, 752050, India
Prasenjit Rath
School of Mechanical Sciences, Indian Institute of Technology, Bhubaneswar, Odisha-752050, India
Anirban Bhattacharya
Measurement and Process Analysis Laboratory, Department of Mechanical Engineering, Indian Institute of Technology Patna, Bihta-801103, Bihar, India; School of Mechanical Sciences, IIT Bhubaneswar, Argul, Jatni, Odisha-752050, India
Selective laser melting is a laser based additive manufacturing process in which both melting and solidification play essential roles. In this paper, we present a numerical model for simultaneous melting and micro-scale solidification of a binary alloy sample during the laser melting process. The model is developed by making appropriate modifications to the governing equations of momentum, energy and species conservation based on the well-known enthalpy method. The effect of the fixed laser
source is incorporated as a heat flux term at the top surface.
Natural convection and Marangoni convection are implemented in the model. Powder effect is considered by effective thermal conductivity which is defined as a function of the porosity of the powder bed. This paper mainly emphasises the dendrite growth and microsegregation in binary alloys during a laser melting process.